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Foil Winding Machine1400-2

The foil winding machine is an efficient automation equipment specialized in winding foil coils, which utilizes a precise mechanical structure and control system to precisely wound the foil into the desired coil shape. The foil winding machine has the advantages of high production efficiency, high winding accuracy and wide range of application, and is widely used in the manufacturing process of transformers, reactors, inductors and other electrical products, and is one of the important equipment in the field of modern electrical manufacturing.
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Products Description

BRJ-1400   Transformer foil winding machine

BRJ-1400Transformer   foil   winding    machine

Overview:

Foil coils are copper foil or aluminum foil of different thicknesses as conductors, wide band insulating materials as interlayer insulation, and narrow strip insulating materials For the end insulation, the winding is completed at one time on the foil winding machine to form the welding and outer surface wrapping of the inner and outer leads of the coil. This machine is produced for this Essential equipment for electrical product components.

 

summery

Foil coi uses different thickness of copper or aluminum foil as the conductor,uses insulating materials of wide stripforlayerinsulation,take  insulating  materials of narrow strip as end

insulation,finish  winding  open  time  in  foil  winding  machine,form  foilcoil,meanwhile  complete the coi inside and outside of thelead welding and surface dressing

This machine is the necessary equipment for producing such appliances parts

 

Equipment features:Features

1. This foil winding machine combines the structural advantages of DuBoy in Switzerland and BR in Germany to design and complete, the appearance is atmospheric, practical is the first in China.

2. The tension of this foil winding machine adopts oil and gas mixed tension, which avoids the problem of large and small tension caused by unstable air pressure, and is the first in China.

3. The layer insulation has the function of jog correction, and there is no need to manually shake the handle.

4. The deviation correction adopts photoelectric induction, and the servo motor is the power. The deviation correction accuracy reaches ±0.4mm

5. The unique double cooling water pipe at the bottom of the welded pressing plate greatly reduces the cooling time.

Equipmentcharaceristics:

1.The foil winding  machine  combined  with  Tuboly AGin  accordancewith  the  advantages  andGermany  BR  structure  design  completed,the  atmosphere,practical  is  the  first  company  in  China

2.The tensionof the oil and gas mix foil winding machine tension,avoids all kinds of problems raises by unstable air pressure. It is thefirst company that solved these problems in China

3.Layer  insulation  is  a  pointing  correction  function,without  manual  shaking  handles.

4.Deviation  correction   uses   photoelectricsensor,servo   motor   power. Deviation   correction   accuracy of   ±0.4mm

5.Welding  clamp  at the  bottom  with  unique  dual  colingwater  pipes  greatly  reduces  the  cooling  time.


Tags: Foil Winding Machine1400-2

Technical parameter
Amorphous alloy special foil w

Amorphous alloy special foil w

Automatic Wire Arrangement Mac

Automatic Wire Arrangement Mac

Low pressure foil winding mach

Low pressure foil winding mach

Low Pressure Foil Winding Mach

Low Pressure Foil Winding Mach

Main technical parameters:

Main technical parameters

number of models

BRJ-800

BRJ-1100

BRJ-1400

BRJ-1600

Coil processing rangeRange of coil processing

Axial lengthAxiallength

800mm

1100mm

1400mm

1600mm

Axial length(with leads)Axial length(including led wire)

850mm

1250mm

1550mm

1750mm

Outside diameterMAX QD(Max)

800mm

800mm

800mm

1000mm

Inner diameterMIN(Min)

100mm

100mm

130mm

130mm

Coil formCoin shape

rotundity/Round/Rectangular

Coil materialCoil material

MaterialMaterial

Copper foil/Copper foil/Aluminum foil

widthWidth

800mm

1100mm

1400mm

1600mm

thicknessThickness

Copper foilCopper foil:0.2-2mmAluminum foil:0.5-3.0mm

UncoilerUncoiler

Effective length of the barrelRack shelf useful length

850mm

1150mm

1450mm

1650mm

The material carrier cylinder expands and contracts greatlyRack shelf swell-shrink size

0400-0540

0400-0540

0400-0540

0400-0540

Bearing barrel bearingRack shelf load bearing

1500kg

2000kg

2500kg

3000kg

Tension forceSwelling force

0-10000N. M

0-18000N. M

0-20000N. M

0-25000N. M

Tension working pressureSwelling working force

0-0.6MP

0-0.6MP

0-0.6MP

0-0.6MP

WindingmachineWinding machine

volumecirclepowerWinding powe

13KW

15KW

22KW

30KW

Speed regulation modeSpeed regulation mode

Frequency conversion stepless speed regulationFrequency Conversion Stepless

Winding shaft sizeWinding spindle size

50*90 (or customer's request)

Winding speedWinding speed

0-30r/min

0-28r/min

0-20r/min

0-15r/min

Welding deviceWeldingdevice

Welding methodWelding mode

TIG

TIG

TIG

TIG

Welding speedWelding speed

0-0.8m/min

0-0.8mmin

0-0.8mlmin

0-0.8m/min

Shearing deviceShearing device

Cut formShearing mode

Electric roller shearsElectric rolling shear

Shear speedShearing speed

1.5mm/min

1.5mm/min

1.5mm/min

1.5mm/min

Forecut lengthShearing length

800mm

1100mm

1400mm

1600mm

Layer insulated uncoiling deviceLayer insulation uncoiling device

Number of layer insulationsmeasureLayer insulation quantity

2

2

2

2

Outer diameter of layer insulationLayer insulation roll OD

≤400mm

≤400mm

≤400mm

≤400mm

Layer by layerMarginal inner diameterLayer insulation roll ID

76mm

76mm

76mm

76mm

Layer insulation widthLayer insulation roll width

≤850

≤1150

≤1450

S1650

end insulationEnd insulation device

quantityQuantity

Sets

6Sets

6 Sets

Sets

Guiding deviceRectifying deviation device

Deviation correction methodRectifying deviation mode

Photoelectric induction fromDynamic deviation correctionPhotoelectric sensing automatic rectify deviation

Guiding accuracyRectifying deviation precision

±0.4mm

±0.4mm

±0.4mm

±0.4mm

Electronic control systemElectric system

Control modeControl mode

PLC automatic control

Count digitsCounting digit

0-9999.9

Counting accuracyCounting precision

0.1 turns and 0.1 Tuns

The dimensions and weight of this equipment are subject to the company's quotation    Dimensions  andweight are subject to company's quotation


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