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Foil Winding Machine 1200-2 pneumatic foil winding machine

Pneumatic foil winding machine is a kind of high-efficiency winding equipment driven by pneumatic system, which realizes automatic feeding, positioning and winding of foil through precise pneumatic control, and has the advantages of easy operation, high winding accuracy and high production efficiency. The equipment is suitable for foil coil winding of various specifications of reactors, transformers and other electrical products, and is an indispensable and important tool in the modern electrical manufacturing industry.
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Products Description

BRJ-1200   Transformer foil winding machine

BRJ-1200Transformer   foil   winding    machine

Overview:

Foil coils are copper foil or aluminum foil of different thicknesses as conductors, wide band insulating materials as interlayer insulation, and narrow strip insulating materials For the end insulation, the winding is completed at one time on the foil winding machine to form the welding and outer surface wrapping of the inner and outer leads of the coil. This machine is produced for this Essential equipment for electrical product components.

 

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Foil coi uses different thickness of copper or aluminum foil as the conductor,uses insulating materials of wide stripforlayerinsulation,take  insulating  materials of narrow strip as end

insulation,finish  winding  open  time  in  foil  winding  machine,form  foilcoil,meanwhile  complete the coi inside and outside of thelead welding and surface dressing

This machine is the necessary equipment for producing such appliances parts

 

Equipment features:Features

1. This foil winding machine combines the structural advantages of DuBoy in Switzerland and BR in Germany to design and complete, the appearance is atmospheric, practical is the first in China.

2. The tension of this foil winding machine adopts oil and gas mixed tension, which avoids the problem of large and small tension caused by unstable air pressure, and is the first in China.

3. The layer insulation has the function of jog correction, and there is no need to manually shake the handle.

4. The deviation correction adopts photoelectric induction, and the servo motor is the power. The deviation correction accuracy reaches ±0.4mm

5. The unique double cooling water pipe at the bottom of the welded pressing plate greatly reduces the cooling time.

Equipmentcharaceristics:

1.The foil winding  machine  combined  with  Tuboly AGin  accordancewith  the  advantages  andGermany  BR  structure  design  completed,the  atmosphere,practical  is  the  first  company  in  China

2.The tensionof the oil and gas mix foil winding machine tension,avoids all kinds of problems raises by unstable air pressure. It is thefirst company that solved these problems in China

3.Layer  insulation  is  a  pointing  correction  function,without  manual  shaking  handles.

4.Deviation  correction   uses   photoelectricsensor,servo   motor   power. Deviation   correction   accuracy of   ±0.4mm

5.Welding  clamp  at the  bottom  with  unique  dual  colingwater  pipes  greatly  reduces  the  cooling  time.



Tags:

Technical parameter
Amorphous alloy special foil w

Amorphous alloy special foil w

Automatic Wire Arrangement Mac

Automatic Wire Arrangement Mac

Low pressure foil winding mach

Low pressure foil winding mach

Low Pressure Foil Winding Mach

Low Pressure Foil Winding Mach

BRJ-1200-2 Main technical parameters of double-layer foil winding machine


serial number

Projects

Parameters

BRJ-12Type 00-2


1

Coil processing range(mm)



1.1

Axial length(mm)

150~1200


1.2

Axial effective length (including leads) (mm)

1600


1.3

Coil outer diameter mm

Φ1000


1.5

The lead length of the copper and aluminum bar outside the coil is mm

300


1.6

Coil form

Ellipse/Circle/Rectangle


2

Coil material



2.1

Material

Copper foil, aluminum foil


2.2

Width mm

1200


2.3

Thickness mm

Copper foil: 0.2~2.5

Aluminum foil: 0.3~3.0


2.5

Coil outer diameter (Max) mm

φ1200


3

Uncoiler

Two sets


3.1

Barrel length(mm)

1250



Open-coil telescopic form

Mechanical


3.2

The range of the carrier barrel expansion and contraction

φ440/φ520


3.3

The bearing barrel carries (Max) kg

3000


3.4

Single/double tension

Double-layer maximum20000N.m


3.5

Tension working pressure

0~0.6Mpa


3.6

Centering method (web correction)

Ordinary motor deviation correction


3.7

Tension supply

Pneumatic tension


4

Winding machine



4.1

Winding speed (stepless speed regulation)

0~22r/min


4.2

Spindle output working torque (Max)

About 18000N·m


4.3

Winding power KW

18.5


4.4

Speed-regulating type

Frequency conversion stepless speed regulation


4.5

Winding shaft mm

80*80


6

Layer insulated uncoiling device



6.1

layer insulated coil mounting shaft

2cover


6.2

Outer diameter of the layer insulating coil mm

≤φ400


6.3

Layer insulating coil inner diameter mm

φ76


6.4

Layer insulating roll width mm

3501250


6.5

Unwinding shaft expansion method

Inflatable


6.6

Layer insulation movement mode

Motorized jog correction


7

End insulated uncoiling device

The minimum position of insulation at both ends is 300mm


7.1

quantity

2 sets on each side3piece


7.2

The outer diameter of the end insulating coil is mm

≤φ400


7.3

The inner diameter of the end insulating coil is mm

>φ56


7.4

End insulating coil width mm

≤50


8

Guiding device



8.1

Deviation correction method

Jog correction


9

Electronic control system



10.1

Count the number of digits

Five

(0~9999.9)



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